Modularity in Design and Manufacturing: Application to Commercial Aircraft Net Present Value (NPV) / MBA Resources

Introduction to Net Present Value (NPV) - What is Net Present Value (NPV) ? How it impacts financial decisions regarding project management?

NPV solution for Modularity in Design and Manufacturing: Application to Commercial Aircraft case study

At Oak Spring University, we provide corporate level professional Net Present Value (NPV) case study solution. Modularity in Design and Manufacturing: Application to Commercial Aircraft case study is a Harvard Business School (HBR) case study written by Willy Shih, Margaret Pierson. The Modularity in Design and Manufacturing: Application to Commercial Aircraft (referred as “Modularization Wichita” from here on) case study provides evaluation & decision scenario in field of Strategy & Execution. It also touches upon business topics such as - Value proposition, Disruptive innovation, IT, Manufacturing, Product development.

The net present value (NPV) of an investment proposal is the present value of the proposal’s net cash flows less the proposal’s initial cash outflow. If a project’s NPV is greater than or equal to zero, the project should be accepted.

NPV = Present Value of Future Cash Flows LESS Project’s Initial Investment

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Case Description of Modularity in Design and Manufacturing: Application to Commercial Aircraft Case Study

To maximize their effectiveness, color cases should be printed in color.The note discusses the modularization of design, and the modularization of manufacturing in the commercial aerospace industry. It is intended to be taught with the case, "Boeing 737 Industrial Footprint: The Wichita Decision," HBS No. 612-036.

Case Authors : Willy Shih, Margaret Pierson

Topic : Strategy & Execution

Related Areas : Disruptive innovation, IT, Manufacturing, Product development

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Calculating Net Present Value (NPV) at 6% for Modularity in Design and Manufacturing: Application to Commercial Aircraft Case Study

Years	Cash Flow	Net Cash Flow	Cumulative     Cash Flow	Discount Rate @ 6 %	Discounted Cash Flows
Year 0	(10004619)	-10004619	-	-
Year 1	3455101	-6549518	3455101	0.9434	3259529
Year 2	3961703	-2587815	7416804	0.89	3525902
Year 3	3957791	1369976	11374595	0.8396	3323038
Year 4	3245084	4615060	14619679	0.7921	2570410
TOTAL			14619679		12678879

The Net Present Value at 6% discount rate is 2674260

In isolation the NPV number doesn't mean much but put in right context then it is one of the best method to evaluate project returns. In this article we will cover -

Different methods of capital budgeting

What is NPV & Formula of NPV,
How it is calculated,
How to use NPV number for project evaluation, and
Scenario Planning given risks and management priorities.

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Capital Budgeting Approaches

Methods of Capital Budgeting

There are four types of capital budgeting techniques that are widely used in the corporate world –

1. Profitability Index
2. Net Present Value
3. Internal Rate of Return
4. Payback Period

Apart from the Payback period method which is an additive method, rest of the methods are based on Discounted Cash Flow technique. Even though cash flow can be calculated based on the nature of the project, for the simplicity of the article we are assuming that all the expected cash flows are realized at the end of the year.

Discounted Cash Flow approaches provide a more objective basis for evaluating and selecting investment projects. They take into consideration both –

1. Timing of the expected cash flows – stockholders of Modularization Wichita have higher preference for cash returns over 4-5 years rather than 10-15 years given the nature of the volatility in the industry.
2. Magnitude of both incoming and outgoing cash flows – Projects can be capital intensive, time intensive, or both. Modularization Wichita shareholders have preference for diversified projects investment rather than prospective high income from a single capital intensive project.

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Formula and Steps to Calculate Net Present Value (NPV) of Modularity in Design and Manufacturing: Application to Commercial Aircraft

NPV = Net Cash In Flowt1 / (1+r)t1 + Net Cash In Flowt2 / (1+r)t2 + … Net Cash In Flowtn / (1+r)tn
Less Net Cash Out Flowt0 / (1+r)t0

Where t = time period, in this case year 1, year 2 and so on.
r = discount rate or return that could be earned using other safe proposition such as fixed deposit or treasury bond rate. Net Cash In Flow – What the firm will get each year.
Net Cash Out Flow – What the firm needs to invest initially in the project.

Step 1 – Understand the nature of the project and calculate cash flow for each year.
Step 2 – Discount those cash flow based on the discount rate.
Step 3 – Add all the discounted cash flow.
Step 4 – Selection of the project

Why Strategy & Execution Managers need to know Financial Tools such as Net Present Value (NPV)?

In our daily workplace we often come across people and colleagues who are just focused on their core competency and targets they have to deliver. For example marketing managers at Modularization Wichita often design programs whose objective is to drive brand awareness and customer reach. But how that 30 point increase in brand awareness or 10 point increase in customer touch points will result into shareholders’ value is not specified.

To overcome such scenarios managers at Modularization Wichita needs to not only know the financial aspect of project management but also needs to have tools to integrate them into part of the project development and monitoring plan.

Calculating Net Present Value (NPV) at 15%

After working through various assumptions we reached a conclusion that risk is far higher than 6%. In a reasonably stable industry with weak competition - 15% discount rate can be a good benchmark.

Years	Cash Flow	Net Cash Flow	Cumulative     Cash Flow	Discount Rate @ 15 %	Discounted Cash Flows
Year 0	(10004619)	-10004619	-	-
Year 1	3455101	-6549518	3455101	0.8696	3004436
Year 2	3961703	-2587815	7416804	0.7561	2995617
Year 3	3957791	1369976	11374595	0.6575	2602312
Year 4	3245084	4615060	14619679	0.5718	1855387
TOTAL					10457751

The Net NPV after 4 years is 453132

(10457751 - 10004619 )

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Calculating Net Present Value (NPV) at 20%

If the risk component is high in the industry then we should go for a higher hurdle rate / discount rate of 20%.

Years	Cash Flow	Net Cash Flow	Cumulative     Cash Flow	Discount Rate @ 20 %	Discounted Cash Flows
Year 0	(10004619)	-10004619	-	-
Year 1	3455101	-6549518	3455101	0.8333	2879251
Year 2	3961703	-2587815	7416804	0.6944	2751183
Year 3	3957791	1369976	11374595	0.5787	2290388
Year 4	3245084	4615060	14619679	0.4823	1564952
TOTAL					9485774

The Net NPV after 4 years is -518845

At 20% discount rate the NPV is negative (9485774 - 10004619 ) so ideally we can't select the project if macro and micro factors don't allow financial managers of Modularization Wichita to discount cash flow at lower discount rates such as 15%.

Acceptance Criteria of a Project based on NPV

Simplest Approach – If the investment project of Modularization Wichita has a NPV value higher than Zero then finance managers at Modularization Wichita can ACCEPT the project, otherwise they can reject the project. This means that project will deliver higher returns over the period of time than any alternate investment strategy.

In theory if the required rate of return or discount rate is chosen correctly by finance managers at Modularization Wichita, then the stock price of the Modularization Wichita should change by same amount of the NPV. In real world we know that share price also reflects various other factors that can be related to both macro and micro environment.

In the same vein – accepting the project with zero NPV should result in stagnant share price. Finance managers use discount rates as a measure of risk components in the project execution process.

Sensitivity Analysis

Project selection is often a far more complex decision than just choosing it based on the NPV number. Finance managers at Modularization Wichita should conduct a sensitivity analysis to better understand not only the inherent risk of the projects but also how those risks can be either factored in or mitigated during the project execution. Sensitivity analysis helps in –

What will be a multi year spillover effect of various taxation regulations.

What are the key aspects of the projects that need to be monitored, refined, and retuned for continuous delivery of projected cash flows.

What are the uncertainties surrounding the project Initial Cash Outlay (ICO’s). ICO’s often have several different components such as land, machinery, building, and other equipment.

Understanding of risks involved in the project.

What can impact the cash flow of the project.

Some of the assumptions while using the Discounted Cash Flow Methods –

Projects are assumed to be Mutually Exclusive – This is seldom the came in modern day giant organizations where projects are often inter-related and rejecting a project solely based on NPV can result in sunk cost from a related project.

Independent projects have independent cash flows – As explained in the marketing project – though the project may look independent but in reality it is not as the brand awareness project can be closely associated with the spending on sales promotions and product specific advertising.

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Negotiation Strategy of Modularity in Design and Manufacturing: Application to Commercial Aircraft

References & Further Readings

Willy Shih, Margaret Pierson (2018), "Modularity in Design and Manufacturing: Application to Commercial Aircraft Harvard Business Review Case Study. Published by HBR Publications.