Process Engineering & Fabrication Net Present Value (NPV) / MBA Resources

Introduction to Net Present Value (NPV) - What is Net Present Value (NPV) ? How it impacts financial decisions regarding project management?

NPV solution for Process Engineering & Fabrication case study

At Oak Spring University, we provide corporate level professional Net Present Value (NPV) case study solution. Process Engineering & Fabrication case study is a Harvard Business School (HBR) case study written by Elliott N. Weiss, Umesh Goel. The Process Engineering & Fabrication (referred as “Freezing Spiral” from here on) case study provides evaluation & decision scenario in field of Leadership & Managing People. It also touches upon business topics such as - Value proposition, .

The net present value (NPV) of an investment proposal is the present value of the proposal’s net cash flows less the proposal’s initial cash outflow. If a project’s NPV is greater than or equal to zero, the project should be accepted.

NPV = Present Value of Future Cash Flows LESS Project’s Initial Investment

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Case Description of Process Engineering & Fabrication Case Study

A manufacturer of spiral freezers, which allow food manufacturers to replace a batch freezing process with single piece flow in a fraction of the space, reviews the economics of replacing a batch freezing process with a spiral freezer for a customer. The case enables students to demonstrate an understanding of process analysis, bottlenecks, and Little's Law in the context of an economic cost/benefit analysis.

Case Authors : Elliott N. Weiss, Umesh Goel

Topic : Leadership & Managing People

Related Areas :

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Calculating Net Present Value (NPV) at 6% for Process Engineering & Fabrication Case Study

Years	Cash Flow	Net Cash Flow	Cumulative     Cash Flow	Discount Rate @ 6 %	Discounted Cash Flows
Year 0	(10012649)	-10012649	-	-
Year 1	3469561	-6543088	3469561	0.9434	3273171
Year 2	3978890	-2564198	7448451	0.89	3541198
Year 3	3957720	1393522	11406171	0.8396	3322978
Year 4	3237771	4631293	14643942	0.7921	2564618
TOTAL			14643942		12701965

The Net Present Value at 6% discount rate is 2689316

In isolation the NPV number doesn't mean much but put in right context then it is one of the best method to evaluate project returns. In this article we will cover -

Different methods of capital budgeting

What is NPV & Formula of NPV,
How it is calculated,
How to use NPV number for project evaluation, and
Scenario Planning given risks and management priorities.

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Capital Budgeting Approaches

Methods of Capital Budgeting

There are four types of capital budgeting techniques that are widely used in the corporate world –

1. Payback Period
2. Net Present Value
3. Internal Rate of Return
4. Profitability Index

Apart from the Payback period method which is an additive method, rest of the methods are based on Discounted Cash Flow technique. Even though cash flow can be calculated based on the nature of the project, for the simplicity of the article we are assuming that all the expected cash flows are realized at the end of the year.

Discounted Cash Flow approaches provide a more objective basis for evaluating and selecting investment projects. They take into consideration both –

1. Magnitude of both incoming and outgoing cash flows – Projects can be capital intensive, time intensive, or both. Freezing Spiral shareholders have preference for diversified projects investment rather than prospective high income from a single capital intensive project.
2. Timing of the expected cash flows – stockholders of Freezing Spiral have higher preference for cash returns over 4-5 years rather than 10-15 years given the nature of the volatility in the industry.

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Formula and Steps to Calculate Net Present Value (NPV) of Process Engineering & Fabrication

NPV = Net Cash In Flowt1 / (1+r)t1 + Net Cash In Flowt2 / (1+r)t2 + … Net Cash In Flowtn / (1+r)tn
Less Net Cash Out Flowt0 / (1+r)t0

Where t = time period, in this case year 1, year 2 and so on.
r = discount rate or return that could be earned using other safe proposition such as fixed deposit or treasury bond rate. Net Cash In Flow – What the firm will get each year.
Net Cash Out Flow – What the firm needs to invest initially in the project.

Step 1 – Understand the nature of the project and calculate cash flow for each year.
Step 2 – Discount those cash flow based on the discount rate.
Step 3 – Add all the discounted cash flow.
Step 4 – Selection of the project

Why Leadership & Managing People Managers need to know Financial Tools such as Net Present Value (NPV)?

In our daily workplace we often come across people and colleagues who are just focused on their core competency and targets they have to deliver. For example marketing managers at Freezing Spiral often design programs whose objective is to drive brand awareness and customer reach. But how that 30 point increase in brand awareness or 10 point increase in customer touch points will result into shareholders’ value is not specified.

To overcome such scenarios managers at Freezing Spiral needs to not only know the financial aspect of project management but also needs to have tools to integrate them into part of the project development and monitoring plan.

Calculating Net Present Value (NPV) at 15%

After working through various assumptions we reached a conclusion that risk is far higher than 6%. In a reasonably stable industry with weak competition - 15% discount rate can be a good benchmark.

Years	Cash Flow	Net Cash Flow	Cumulative     Cash Flow	Discount Rate @ 15 %	Discounted Cash Flows
Year 0	(10012649)	-10012649	-	-
Year 1	3469561	-6543088	3469561	0.8696	3017010
Year 2	3978890	-2564198	7448451	0.7561	3008612
Year 3	3957720	1393522	11406171	0.6575	2602265
Year 4	3237771	4631293	14643942	0.5718	1851206
TOTAL					10479093

The Net NPV after 4 years is 466444

(10479093 - 10012649 )

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Calculating Net Present Value (NPV) at 20%

If the risk component is high in the industry then we should go for a higher hurdle rate / discount rate of 20%.

Years	Cash Flow	Net Cash Flow	Cumulative     Cash Flow	Discount Rate @ 20 %	Discounted Cash Flows
Year 0	(10012649)	-10012649	-	-
Year 1	3469561	-6543088	3469561	0.8333	2891301
Year 2	3978890	-2564198	7448451	0.6944	2763118
Year 3	3957720	1393522	11406171	0.5787	2290347
Year 4	3237771	4631293	14643942	0.4823	1561425
TOTAL					9506191

The Net NPV after 4 years is -506458

At 20% discount rate the NPV is negative (9506191 - 10012649 ) so ideally we can't select the project if macro and micro factors don't allow financial managers of Freezing Spiral to discount cash flow at lower discount rates such as 15%.

Acceptance Criteria of a Project based on NPV

Simplest Approach – If the investment project of Freezing Spiral has a NPV value higher than Zero then finance managers at Freezing Spiral can ACCEPT the project, otherwise they can reject the project. This means that project will deliver higher returns over the period of time than any alternate investment strategy.

In theory if the required rate of return or discount rate is chosen correctly by finance managers at Freezing Spiral, then the stock price of the Freezing Spiral should change by same amount of the NPV. In real world we know that share price also reflects various other factors that can be related to both macro and micro environment.

In the same vein – accepting the project with zero NPV should result in stagnant share price. Finance managers use discount rates as a measure of risk components in the project execution process.

Sensitivity Analysis

Project selection is often a far more complex decision than just choosing it based on the NPV number. Finance managers at Freezing Spiral should conduct a sensitivity analysis to better understand not only the inherent risk of the projects but also how those risks can be either factored in or mitigated during the project execution. Sensitivity analysis helps in –

Understanding of risks involved in the project.

What are the key aspects of the projects that need to be monitored, refined, and retuned for continuous delivery of projected cash flows.

What can impact the cash flow of the project.

What are the uncertainties surrounding the project Initial Cash Outlay (ICO’s). ICO’s often have several different components such as land, machinery, building, and other equipment.

What will be a multi year spillover effect of various taxation regulations.

Some of the assumptions while using the Discounted Cash Flow Methods –

Projects are assumed to be Mutually Exclusive – This is seldom the came in modern day giant organizations where projects are often inter-related and rejecting a project solely based on NPV can result in sunk cost from a related project.

Independent projects have independent cash flows – As explained in the marketing project – though the project may look independent but in reality it is not as the brand awareness project can be closely associated with the spending on sales promotions and product specific advertising.

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Negotiation Strategy of Process Engineering & Fabrication

References & Further Readings

Elliott N. Weiss, Umesh Goel (2018), "Process Engineering & Fabrication Harvard Business Review Case Study. Published by HBR Publications.