The Rise of 3-D Printing: The Advantages of Additive Manufacturing Over Traditional Manufacturing Net Present Value (NPV) / MBA Resources

Introduction to Net Present Value (NPV) - What is Net Present Value (NPV) ? How it impacts financial decisions regarding project management?

NPV solution for The Rise of 3-D Printing: The Advantages of Additive Manufacturing Over Traditional Manufacturing case study

At Oak Spring University, we provide corporate level professional Net Present Value (NPV) case study solution. The Rise of 3-D Printing: The Advantages of Additive Manufacturing Over Traditional Manufacturing case study is a Harvard Business School (HBR) case study written by Mohsen Attaran. The The Rise of 3-D Printing: The Advantages of Additive Manufacturing Over Traditional Manufacturing (referred as “Additive Manufacturing” from here on) case study provides evaluation & decision scenario in field of Technology & Operations. It also touches upon business topics such as - Value proposition, Product development.

The net present value (NPV) of an investment proposal is the present value of the proposal’s net cash flows less the proposal’s initial cash outflow. If a project’s NPV is greater than or equal to zero, the project should be accepted.

NPV = Present Value of Future Cash Flows LESS Project’s Initial Investment

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Case Description of The Rise of 3-D Printing: The Advantages of Additive Manufacturing Over Traditional Manufacturing Case Study

The use of additive manufacturing technologies in different industries has increased substantially during the past years. Henry Ford introduced the moving assembly line that enabled mass production of identical products in the 20th century. Currently, additive manufacturing enables and facilitates production of moderate to mass quantities of products that can be customized individually. Additive manufacturing technologies are opening new opportunities in terms of production paradigm and manufacturing possibilities. Manufacturing lead times will be reduced substantially, new designs will have shorter time to market, and customer demand will be met more quickly. This article identifies additive manufacturing implementation challenges, highlights its evolving technologies and trends and their impact on the world of tomorrow, discusses its advantages over traditional manufacturing, explores its impact on the supply chain, and investigates its transformative potential and impact on various industry segments.

Case Authors : Mohsen Attaran

Topic : Technology & Operations

Related Areas : Product development

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Calculating Net Present Value (NPV) at 6% for The Rise of 3-D Printing: The Advantages of Additive Manufacturing Over Traditional Manufacturing Case Study

Years	Cash Flow	Net Cash Flow	Cumulative     Cash Flow	Discount Rate @ 6 %	Discounted Cash Flows
Year 0	(10014398)	-10014398	-	-
Year 1	3463070	-6551328	3463070	0.9434	3267047
Year 2	3963064	-2588264	7426134	0.89	3527113
Year 3	3946023	1357759	11372157	0.8396	3313157
Year 4	3235166	4592925	14607323	0.7921	2562554
TOTAL			14607323		12669872

The Net Present Value at 6% discount rate is 2655474

In isolation the NPV number doesn't mean much but put in right context then it is one of the best method to evaluate project returns. In this article we will cover -

Different methods of capital budgeting

What is NPV & Formula of NPV,
How it is calculated,
How to use NPV number for project evaluation, and
Scenario Planning given risks and management priorities.

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Capital Budgeting Approaches

Methods of Capital Budgeting

There are four types of capital budgeting techniques that are widely used in the corporate world –

1. Payback Period
2. Internal Rate of Return
3. Profitability Index
4. Net Present Value

Apart from the Payback period method which is an additive method, rest of the methods are based on Discounted Cash Flow technique. Even though cash flow can be calculated based on the nature of the project, for the simplicity of the article we are assuming that all the expected cash flows are realized at the end of the year.

Discounted Cash Flow approaches provide a more objective basis for evaluating and selecting investment projects. They take into consideration both –

1. Timing of the expected cash flows – stockholders of Additive Manufacturing have higher preference for cash returns over 4-5 years rather than 10-15 years given the nature of the volatility in the industry.
2. Magnitude of both incoming and outgoing cash flows – Projects can be capital intensive, time intensive, or both. Additive Manufacturing shareholders have preference for diversified projects investment rather than prospective high income from a single capital intensive project.

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Formula and Steps to Calculate Net Present Value (NPV) of The Rise of 3-D Printing: The Advantages of Additive Manufacturing Over Traditional Manufacturing

NPV = Net Cash In Flowt1 / (1+r)t1 + Net Cash In Flowt2 / (1+r)t2 + … Net Cash In Flowtn / (1+r)tn
Less Net Cash Out Flowt0 / (1+r)t0

Where t = time period, in this case year 1, year 2 and so on.
r = discount rate or return that could be earned using other safe proposition such as fixed deposit or treasury bond rate. Net Cash In Flow – What the firm will get each year.
Net Cash Out Flow – What the firm needs to invest initially in the project.

Step 1 – Understand the nature of the project and calculate cash flow for each year.
Step 2 – Discount those cash flow based on the discount rate.
Step 3 – Add all the discounted cash flow.
Step 4 – Selection of the project

Why Technology & Operations Managers need to know Financial Tools such as Net Present Value (NPV)?

In our daily workplace we often come across people and colleagues who are just focused on their core competency and targets they have to deliver. For example marketing managers at Additive Manufacturing often design programs whose objective is to drive brand awareness and customer reach. But how that 30 point increase in brand awareness or 10 point increase in customer touch points will result into shareholders’ value is not specified.

To overcome such scenarios managers at Additive Manufacturing needs to not only know the financial aspect of project management but also needs to have tools to integrate them into part of the project development and monitoring plan.

Calculating Net Present Value (NPV) at 15%

After working through various assumptions we reached a conclusion that risk is far higher than 6%. In a reasonably stable industry with weak competition - 15% discount rate can be a good benchmark.

Years	Cash Flow	Net Cash Flow	Cumulative     Cash Flow	Discount Rate @ 15 %	Discounted Cash Flows
Year 0	(10014398)	-10014398	-	-
Year 1	3463070	-6551328	3463070	0.8696	3011365
Year 2	3963064	-2588264	7426134	0.7561	2996646
Year 3	3946023	1357759	11372157	0.6575	2594574
Year 4	3235166	4592925	14607323	0.5718	1849717
TOTAL					10452302

The Net NPV after 4 years is 437904

(10452302 - 10014398 )

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Calculating Net Present Value (NPV) at 20%

If the risk component is high in the industry then we should go for a higher hurdle rate / discount rate of 20%.

Years	Cash Flow	Net Cash Flow	Cumulative     Cash Flow	Discount Rate @ 20 %	Discounted Cash Flows
Year 0	(10014398)	-10014398	-	-
Year 1	3463070	-6551328	3463070	0.8333	2885892
Year 2	3963064	-2588264	7426134	0.6944	2752128
Year 3	3946023	1357759	11372157	0.5787	2283578
Year 4	3235166	4592925	14607323	0.4823	1560169
TOTAL					9481766

The Net NPV after 4 years is -532632

At 20% discount rate the NPV is negative (9481766 - 10014398 ) so ideally we can't select the project if macro and micro factors don't allow financial managers of Additive Manufacturing to discount cash flow at lower discount rates such as 15%.

Acceptance Criteria of a Project based on NPV

Simplest Approach – If the investment project of Additive Manufacturing has a NPV value higher than Zero then finance managers at Additive Manufacturing can ACCEPT the project, otherwise they can reject the project. This means that project will deliver higher returns over the period of time than any alternate investment strategy.

In theory if the required rate of return or discount rate is chosen correctly by finance managers at Additive Manufacturing, then the stock price of the Additive Manufacturing should change by same amount of the NPV. In real world we know that share price also reflects various other factors that can be related to both macro and micro environment.

In the same vein – accepting the project with zero NPV should result in stagnant share price. Finance managers use discount rates as a measure of risk components in the project execution process.

Sensitivity Analysis

Project selection is often a far more complex decision than just choosing it based on the NPV number. Finance managers at Additive Manufacturing should conduct a sensitivity analysis to better understand not only the inherent risk of the projects but also how those risks can be either factored in or mitigated during the project execution. Sensitivity analysis helps in –

What will be a multi year spillover effect of various taxation regulations.

What are the key aspects of the projects that need to be monitored, refined, and retuned for continuous delivery of projected cash flows.

What can impact the cash flow of the project.

Understanding of risks involved in the project.

What are the uncertainties surrounding the project Initial Cash Outlay (ICO’s). ICO’s often have several different components such as land, machinery, building, and other equipment.

Some of the assumptions while using the Discounted Cash Flow Methods –

Projects are assumed to be Mutually Exclusive – This is seldom the came in modern day giant organizations where projects are often inter-related and rejecting a project solely based on NPV can result in sunk cost from a related project.

Independent projects have independent cash flows – As explained in the marketing project – though the project may look independent but in reality it is not as the brand awareness project can be closely associated with the spending on sales promotions and product specific advertising.

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Negotiation Strategy of The Rise of 3-D Printing: The Advantages of Additive Manufacturing Over Traditional Manufacturing

References & Further Readings

Mohsen Attaran (2018), "The Rise of 3-D Printing: The Advantages of Additive Manufacturing Over Traditional Manufacturing Harvard Business Review Case Study. Published by HBR Publications.